Det horisontella livsmedelssterilisatorsystemet med kontinuerlig retort är baserat på batch-retort-livsmedelsbearbetningsmaskiner och använder en högautomatiserad design för att uppnå effektiv och kontinuerlig drift. Den kan sterilisera alla typer av förpackningsprodukter vid hög temperatur, är stabil och sparar mycket arbete.
Continuous Retort Line can realize the automatic unmanned operation of the whole line from the automatic sorting and transportation of products after fling (packing) to orderly loading (disorderly loading), sterilization, and unloading, which is highly efficient saves labor,saves energy and reduces The performance advantages of the labor intensity of the workers.
Horizontal Continuous Food Sterilizer Retort Line
1.The whole line of equipment runs automatically and smoothly, without jamming of bags, chucks, and conveying3. The speed of the destacker, unloader and tray conveying system is areater than 10% of the filing speed to ensure the orderly and good operation of the system:
2. Bag drying (blowing) system to ensure that the surface and bottom of the finished product are dry and free of water stains5. Principles of electrical design: The entire line of automatic program control must be accurate, effective, and fault-tolerant.
Achieve Unmatched Efficiency, Perfect Sterilization, and Maximum ROI with Our Automated Processing Solution
If your facility relies on traditional batch retorts, you are familiar with the cycle of inefficiency: load, heat, hold, cool, unload, and repeat. This stop-start process creates a significant bottleneck, capping your production capacity, consuming excessive labor, and driving up your energy costs per unit. In today's competitive market, this batch-based approach is no longer sustainable for high-volume producers.
There is a superior path forward. Welcome to the future of thermal processing: the Horizontal Continuous Food Sterilizer Retort Line. This is not merely an equipment upgrade; it is a fundamental transformation of your sterilization process, engineered to deliver a continuous flow of safely processed product with unparalleled efficiency and consistency.
Unlike batch systems, our horizontal continuous sterilizer operates without interruption. Products in pouches, trays, or cans are automatically conveyed through the system, passing through precise heating, holding, and cooling zones. This continuous flow architecture delivers undeniable competitive advantages:
Dramatically Increased Production Capacity & Throughput：
Eliminate Batch Cycle Downtime: By removing the load/unload phases inherent to batch retorts, our continuous sterilization line operates 24/7. This seamless process can increase your output by 50% to 100% compared to a battery of batch units occupying the same footprint.
Optimized Flow: The horizontal continuous food sterilizer retort line integrates perfectly with your upstream filling and sealing operations and downstream packaging, creating a synchronized, high-speed processing line.
Precision Process Control: Every product receives an identical thermal profile. The precisely controlled transit time through each zone ensures every pouch, tray, and can achieves the exact same sterilization value (F0), eliminating the quality variations common in batch processing.
Gentle Product Handling: Advanced conveying systems within our continuous cooker cooler ensure gentle movement, preventing damage to containers and preserving the integrity of delicate products.
Significant Reduction in Operational Costs：
Labor Automation: The fully automated nature of a continuous retort system drastically reduces labor requirements. One operator can monitor the entire line, freeing personnel for other value-added tasks.
Enhanced Energy Efficiency: Continuous systems feature advanced heat recovery mechanisms. The energy from cooling products is often reused to pre-heat incoming ones, slashing steam and water consumption and lowering your utility costs per ton of finished product.
Robust Horizontal Construction: The horizontal design ensures mechanical stability for heavy loads and simplifies integration with floor-level conveying systems. Built from high-grade stainless steel, it withstands demanding environments.
Advanced PLC Control & HMI Interface: A fully automated control system is the brain of the operation. It allows for recipe management, real-time monitoring of all critical parameters (temperature, pressure, speed), and comprehensive data logging for full traceability and compliance with food safety regulations.
Unmatched Flexibility for Packaging Formats: Whether you process flexible pouches (stand-up, flat), trays (plastic, aluminum), cans (round, rectangular), or glass jars, our continuous processing systems can be customized with the appropriate carrier technology to handle your specific containers gently and efficiently.
Zoned Processing Chamber: The system is intelligently divided into heating, sterilization, and cooling zones, each with independent and precise control to ensure perfect thermal processing for a wide range of products, from liquid foods and sauces to ready-to-eat meals.
We are a leading industrial autoclave manufacturer with a proven track record of delivering turnkey solutions to the global food industry. Our expertise goes beyond hardware; we provide:
Custom-Engineered Solutions: We design each continuous sterilizer system to meet your specific product, capacity, and facility requirements.
End-to-End Support: From initial concept and process validation to installation, commissioning, and ongoing technical support.
Commitment to Quality: Our systems are built to international standards, ensuring reliability, safety, and long-term performance.
